JIS Seamless Pipes, JIS Seamless Pipe

JIS Seamless Pipes

Japanese Industrial Standards (JIS) developed by the organization apply to a wide variety of industrial services and technologies such as automobiles, metallurgy, ships and medical equipment.

Seamless steel pipe is alos called CDS pipes (Cold drawn seamless pipe). It’s is used widely in maching parts, shafts, bearings, cylinders having strength of 75000 PSD tensile. It is a solid carbon steel rod which is pushed on to the mandrel to form the shape of tube. It is availabe in different sizes. The method for making cold-drawn seamless pipes involves taking a round “billet” or bar of steel and boring it in the center, turning it, cutting it, heating it to make it more pliable, then “drawing” it (extruding or pulling it) to make it a longer and thinner tube.

JIS seamless pipe according to alloy, stainless steel or carbon. It tests steel’s properties, hardness, resistance to corrosion, pitting, heat treating processes and others. The results are listed in a main JIS steel grade for steel pipe as below.

Range of JIS standards

JIS G3429

Steel grade:STH38, STH55, STH67
Application: Seamless Steel Tubes in High Pressure Gas Cylinder

JIS G3439

Steel grade: STO-G, STO-H, STO-J, STO-N, STO-C, STO-D, STO-E
Application: Seamless Steel Oil Well, Casing, Tubing and Drill Pipe

JIS G3441

Steel grade:SCr 420TK, SCM415TK, SCM418TK, SCM420TK, SCM430TK, SCM435TK, SCM440TK
Application：Alloy Steel Tubes for General Structural Purpose

JIS G3444

Steel grade: STK 30, STK 41, STK 50, STK 51, STK 55
Application: Carbon Steel Tubes for General Structural Purpose
Dimension Range: 21.7-1016.0 mm

JIS G3445

Steel grade: STKM11A,STKM12A, STKM12B, STKM12C, STKM13A, STKM13B, STKM13C, STKMI4A, STKM14B, STKM14C, STKM15A, STKM18C, STKM16A, STKM18C, STKM17A, STKM17C, STKM18A, STKM18B, STKM18C, STKM19A, STKM19C, STKM20A
Application: Carbon Steel Tubes for Machine Structural Purposes

JIS G3454 >>

Steel grade: STPG 38, STPG 42
Application: Carbon Steel Pipes for Pressure Service
Dimension Range: 10.5-660.4 mm

JIS G3455

Steel grade: STS 38, STS 42, STS 49
Application: Carbon Steel Pipes for High Pressure Service
Dimension Range: 10.5-660.4 mm

JIS G3456

Steel grade: STPT 38, STPT 42, STPT 49
Application: Carbon Steel Pipes for High Temperature Service
Dimension Range:10.5-660.4 mm

JIS G3458

Steel grade:STPA 12, STPA 20, STPA 22, STPA 23, STPA 24, STPA 25, STPA 26
Application: Alloy Steel Pipes for Service
Dimension Range:10.5-660.4 mm

JIS G3460

Steel grade:STPL 39, STPL 46, STPL 70
Application: Steel Pipes for Low Temperature Service
Dimension Range:10.5-660.4 mm

JIS G3461

Steel grade:STB 35, STB 42, STB 52
Application: Carbon Steel Boiler and Heat Exchanger Tubes
Dimension Range:15.9-139.8 mm

JIS G3462

Steel grade: STBAl2, STBAM, STBA20, STBA22, STBA23, STBA24, STBA25, STEA26
Application：Alloy Steel Boiler and Heat Exchanger Tubes
Dimension Range: 15.9-139.8 mm

JIS G3464

Steel grade: STBL 39, STBL46, STBL 70
Application: Steel Heat Exchanger Tubes for Low Temperature Service
Dimension Range: 15.9-139.8 mm

JIS G3465

Steel grade: STM-055, STM-C65, STM-R60, STM-1170, STM-1180, STM-R85
Application: Seamless Steel Tubes for Drilling
Dimension Range: Casing: 43-142mm / Hollow Pipes: 34-180mm / Drilling:33.5-50mm

JIS G3467

Steel grade: STF 42, STFAl2, STFA22, STFA23, 5TFA24, STFA23, STFA26
Application:Steel Tubes for Fired Heater
Dimension Range:60.5-267.4mm

How to calculate a steel pipe?

Measurement size & Testing

JIS seamless pipe testing covers many specifications, including alloy, size, toughness and composition. Those using steel products purchase the product that fulfills the requirements they need for what they are building.

Packing:

Packed in wooden crates, wrapped in plastic, and suitably protected for sea-worthly delivery or as requested.
Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.
How to packing the seamless pipes?

Delivery:

Pipes are supplied in hexagonal bundles or round bundles tied with steel strip.
Weight of bundle – up to 5000 kg upon request of customer.
Each bundle is furnished with three tags.

Table 1: Tolerance on Outside Diameter in JIS G3441, G3444, G3445

Application	Tolerance on Outside Diameter (mm)
JIS G3441 JIS G3444 JIS G3445	=50	±0.5
JIS G3441 JIS G3444 JIS G3445	>50	±1%
JIS G3441 JIS G3444 JIS G3445	<50	±0.25
JIS G3441 JIS G3444 JIS G3445	>50	±0.5%
JIS G3441 JIS G3445	<25	±0.12
	>25-40	±0.15
	>40-50	±0.18
	>5:.60	±0.20
	>60-70	±0.23
	>70-80	±0.25
	>80-90	±0.30
	>90-100	±0.40
	>100	±0.5%
JIS G3441	<13	±0.25
	>13-25	±0.40
	>25-40	±0.60
	>40-65	±0.80
	>65-90	±1.00
	>90-140	±1.20
	>140	By agreement

Table 2: Tolerance on Wall Thickness in JIS G3441, G3444, G3445

Application	Tolerance on Wall Thickness (mm)
JIS G3441 JIS G3444 JIS G3445	<=4	-0.5,+0.6
JIS G3441 JIS G3444 JIS G3445	>4	-12.5%, +15%
JIS G3441 JIS G3444 JIS G3445	<=3	±0 .3
JIS G3441 JIS G3444 JIS G3445	>3	±10%
JIS G3441 JIS G3445	<=2	±0.15
JIS G3441 JIS G3445	>2	±8%

Table 3: Tolerance on Outside Diameter and Wall Thickness in JIS G3454

Application	Tolerance on Outside Diameter		Tolerance on Wall Thickness
Size	<40A	±0.5mm	<=4mm	+0.6mm -0.5%
Size	>50A, <125A	±1%	<=4mm	+0.6mm -0.5%
Hot Rolled Seamless Pipes	150A	±1.6mm	>4mm	+15% -12.5%
	>200A	±0.8%
	More than 350mm,the Tolerance is ±0.5%
Cold Drawn Seamless Pipes and Electric Resistant Welded Pipes	<25A	±0.3mm	<=3mm	±0.3mm
	>32A	±0.8%	>3mm	±10%
	But more than 350mm, the Tolerance is ±0.5%		>3mm	±10%

Table 4: Tolerance on Outside Diameter and Wall Thickness in JIS G3455, G3456, G3458, G3460

Application	Tolerance on Outside Diameter		Tolerance on Wall Thickness
Hot Rolled Seamless Pipes	<=50mm	±0.5mm	<=4mm	±0.5mm
	>50-160mm	±1%	<=4mm	±0.5mm
	>160-200mm	±1.6mm	>4mm	±12.5%
	>200mm	±0.8%
	More that 350mm, the Tolerance is ±0.5%
Cold Drawn Seamless Pipes and Electric Resistant Welded Pipes	<=40mm	±0.3mm	<=2mm	±0.2mm
	>40mm	±0.8%	>2mm	±10%
	More than 350 mm the Tolerance is ±0.5%		>2mm	±10%

Table 5: Tolerance on Outside Diameter in JIS G3461, G3462, G3464

Outside Diameter	Tolerance on Outside Diameter
Outside Diameter	Hot Rolled Seamless Pipes	Seamless Pipes Through Quench and Normalized	Cold Drawn Seamless Pipes throng, the Hot Treatment Except Quench and Normalized	Electric Welded Pipes Except Cold Drawn	Cold Drawn Electric Welded Pipes
mm
<=25	+0.4 -0.8	±0.25	±0.10	±0.15	±0.10
>25.40		±0.25	±0.15	±0.20	±0.15
>40-50		±0.25	±0.20	±0.25	±0.20
>50.60		±0.25	±0.25	±0.30	±0.25
>60-80		±0.30	±0.30	±0.40	±0.30
>80.100		±0.40	±0.40	-0.60,+0.40	±0.40
>100-120	+0.4 -1.2	-0.60,+0.40	-0.60,+0.40	-0.80,+0.40	-0.60,+0.40
>120-160	+0.4 -1.2	-0.80,+0.40	-0.80,+0.40	-1.00,+0.40	-0.80,+0.40
>160-200	-1.8,+0.4	-1.20,+0.40	-1.20,+0.40	-1.20,+0.40	-1.20,+0.40
>200	-2.4,+0.4	-1.60,+0.40	-1.60,+0.40	-1.60,+0.40	-1.60,+0.40

Table 6: Tolerance on Wall Thickness in JIS G3461, G3462, G3464

Wall Thickness (mm)	Hot Rolled Seamless Pipe		Cold Drawn Seamless Pipe		Electric Welded Pipe
	Outside Diameter, mm		Outside Diameter, mm		Outside Diameter, mm
	<=100	>100	<=40	>40	<=40	>40
	(%)
<=2	--	--	-0,+0.4mm	+22 -0	-0,+0.3mm	+18 0
>2-2.4	-0,+40	--	+20 -,0		+18 -0
>2.4-3.8	-0,+35	-0,+35
>3.8-4.6	-0,+23	-0,+33
>4.6	-0,+28	-0,+28

Table 7: Tolerance on the Length in JIS G3461, G3462, G3464

Item		Tolerance an Length
OD<50mm	<7m	-0, +7mm
OD<50mm	>=7m	Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD>=50mm	<7m	-0, +10mm
OD>=50mm	>=7m	Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD: Outside Diameter

Table 8: Tolerance on Outside Diameter in JIS G3465

Application	Tolerance on Outside Diameter (mm)
Hot Rolled	<=50	±0.5
Hot Rolled	>50	±1%
Cold Drawn	<=40	±0.2
Cold Drawn	>40	±0.5%

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